Automatic inside and outside washing machine

Instruction manual

1. Product Introduction

The machine is special five gallons brush barrel machine, the main material is 304, beautiful appearance, reasonable structure, convenient operation, automatic control, the main components is import, internal and external body brush, reduce the user's using area, it is ideal for five gallons filling machine equipment.

2. Technical parameters

l Washing Heads : 3

l Bottle size : 5 Gallon & 3 Gallon Bottle, Mouth size must be same

l Capacity : 300 barrels / hour
l Power supply : 220V/3phases/60HZ
l the biggest power consumption : 1.5KW
l Air Source : Pressure 0.7~0.8 Mpa, Air Consumption: 1m3/mi
l Air valve : Festo Brand
l Cylinder : Airtac Brand
l Material : Structure SS304 1.2mm
l Structure Type : Gear driving system, cylinder stop/run bottle
l Overall size : 1950×1500×2500mm
l Weight : 350kgs
1. Inside bottle washed by Pressure water.SS Bar with holes instead of brusher.
2. Tank installed at bottom of machine for detergent water recycle purpose ,also with heating system (electrical heating bars)
3. Speed adjustable motor installed on the machine.

3. Working principle

The bucket under the action of the conveyor, into the brush barrel machine. When the photoelectric detected six barrels into the post, the cylinder of block bucket extends, the cylinder of push barrels pushing the barrel into the barrel turned agencies. The spindle rotated 180 degrees, the barrel turned agencies turn the bunghole placed down and snapping the outer brush. Outside brush rotation, driven barrels rotation. After placed, The lift cylinder lift the assembly of inner brush and run into the bucket, water spray, the time of brush barrel is adjustable.

4. Installation and adjustment

l After unpacking the device, first check for screws may become loose, fall off, adjust the feet so that the height of the pipeline and conveyor highly consistent, and showed the level of state,  power and to maintain good ground, followed by gas supply, water supply.

l Open the gas system, regulating valve, the pressure was adjusted to 0.6-0.8mpa, power, monitor each movement is normal, confirming that no failure to enter the auto system, the switch cut "Auto":

① (the adjustment of the barrel turned agencies as showed)Found no close brush with the outer barrel, barrel does not rotate, adjust gear "1" angle.Method 1 is to remove the rack, hand lift the turned barrel gantry, a tooth or plurality of teeth position, and then put on the rack. Method 2 is loosen the nut 3, with a wrench to turn the cylinder rod, contract the extends of rack , driving gear rotation angle, on the contrary, barrels stick too tight then this method adjustment.

② Turned down the barrels too quickly adjustable cylinder valve "5" or "6";

③ The cylinder of block barrels moves too fast or too slow, you can adjust 1 position of detection switch, 2 adjustable the speed of conveyor, 3 adjustable cylinder valve, 4 adjustment the time of brush barrel. Adjustment the time of brush barrel can complete by adjustment the "*"-shaped screws of PLC , clockwise for a long time, whereas shorter.

5. Precautions and maintenance

l Power off should turn the power off, then close the gas supply.

l Power should first open the gas supply, later power.

l Emissions the sewage tsui of air compressor frequently to avoid clogging the solenoid valve.

l When the plate of barrel turned agencies down, you should turn off the the gas checks to prevent hit in the human body;

l FRL should add light oil.

l Strictly prohibited pumps run without water.

l Strictly prohibited running without the barrels, prevent the bristles of inner and outer around together.

6. Common faults and analysis